Table 10 Input parameters considered for RBFNN model 1 (speed rate, feed rate, depth of cut, tool flank wear, and 15 GLCM features) for surface roughness prediction and comparison of Ra for stylus measured and predicted values along with errors obtained (randomly selected data).
Exp. no. | Speed | Feed | DOC | Flank Wear | F1 | F 2 | F 3 | F 4 | F 5 | F 6 | F 7 | F 8 | F 9 | F 10 | F 11 | F 12 | F 13 | F 14 | F 15 | Direct method Ra | Image processing Ra | Error (%) |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | 150 | 0.15 | 0.8 | 0.080 | 62.2207 | 0.0644 | 0.6932 | 0.8938 | 0.0606 | 0.7399 | 0.5614 | 0.9703 | 0.8549 | 62.0018 | 15.7668 | 233.0211 | 0.5134 | 0.0644 | 0.2316 | 0.8337 | 0.8217 | 1.44 |
2 | 150 | 0.20 | 0.8 | 0.120 | 61.3676 | 0.0301 | 0.9263 | 6.5926 | 0.0284 | 0.7165 | 0.6190 | 0.9861 | 0.8383 | 61.1361 | 15.6433 | 227.2036 | 0.5962 | 0.0301 | 0.1299 | 1.3688 | 1.3513 | 1.28 |
3 | 150 | 0.25 | 0.8 | 0.100 | 60.9544 | 0.0191 | 0.9658 | 13.3247 | 0.0176 | 0.7120 | 0.6293 | 0.9914 | 0.8359 | 60.6862 | 15.5801 | 225.0503 | 0.6150 | 0.0191 | 0.0888 | 1.2584 | 1.2459 | 0.99 |
4 | 175 | 0.15 | 0.8 | 0.095 | 61.2359 | 0.0122 | 0.9734 | 9.5143 | 0.0120 | 0.7234 | 0.5781 | 0.9941 | 0.8416 | 60.9789 | 15.6220 | 227.4894 | 0.5694 | 0.0122 | 0.0650 | 0.5510 | 0.5610 | 1.81 |
5 | 175 | 0.20 | 0.8 | 0.115 | 61.0546 | 0.0206 | 0.9584 | 8.3575 | 0.0199 | 0.7140 | 0.6151 | 0.9901 | 0.8368 | 60.8011 | 15.5972 | 225.8803 | 0.6001 | 0.0206 | 0.0982 | 0.7025 | 0.6860 | 2.35 |
6 | 175 | 0.25 | 0.8 | 0.085 | 58.7128 | 0.1153 | 0.7964 | 4.2786 | 0.1143 | 0.4544 | 1.0866 | 0.9430 | 0.6234 | 58.5031 | 15.2954 | 205.2547 | 1.0042 | 0.1153 | 0.3577 | 0.9282 | 0.9062 | 2.37 |
7 | 200 | 0.15 | 0.8 | 0.130 | 61.3803 | 0.0240 | 0.9341 | 4.4595 | 0.0225 | 0.7107 | 0.5953 | 0.9890 | 0.8325 | 61.1361 | 15.6474 | 227.8241 | 0.5769 | 0.0240 | 0.1080 | 0.4703 | 0.4863 | 3.40 |
8 | 200 | 0.20 | 0.8 | 0.135 | 61.6126 | 0.0217 | 0.9316 | 3.4715 | 0.0215 | 0.7270 | 0.5567 | 0.9893 | 0.8428 | 61.3461 | 15.6799 | 229.7803 | 0.5416 | 0.0217 | 0.1042 | 1.3688 | 1.3368 | 2.34 |
9 | 200 | 0.25 | 0.8 | 0.090 | 61.3160 | 0.0148 | 0.9643 | 6.4149 | 0.0131 | 0.7253 | 0.5650 | 0.9937 | 0.8423 | 61.0657 | 15.6354 | 228.2919 | 0.5530 | 0.0148 | 0.0694 | 0.8172 | 0.8317 | 1.77 |
10 | 150 | 0.15 | 1.0 | 0.095 | 61.2878 | 0.0136 | 0.9690 | 7.5179 | 0.0132 | 0.7256 | 0.5746 | 0.9935 | 0.8433 | 61.0296 | 15.6302 | 227.8257 | 0.5649 | 0.0136 | 0.0704 | 0.6332 | 0.6201 | 2.07 |
11 | 150 | 0.20 | 1.0 | 0.075 | 60.7035 | 0.0457 | 0.9188 | 11.9257 | 0.0457 | 0.6615 | 0.7589 | 0.9771 | 0.8040 | 60.4605 | 15.5493 | 220.7697 | 0.7273 | 0.0457 | 0.1857 | 0.6407 | 0.6216 | 2.98 |
12 | 150 | 0.25 | 1.0 | 0.106 | 61.5523 | 0.0264 | 0.9295 | 5.7243 | 0.0264 | 0.7336 | 0.5838 | 0.9868 | 0.8494 | 61.3035 | 15.6688 | 228.8281 | 0.5657 | 0.0264 | 0.1221 | 0.6815 | 0.6670 | 2.13 |
13 | 175 | 0.15 | 1.0 | 0.120 | 60.9303 | 0.0232 | 0.9588 | 12.0950 | 0.0231 | 0.7130 | 0.6389 | 0.9884 | 0.8371 | 60.6723 | 15.5770 | 224.7128 | 0.6234 | 0.0232 | 0.1102 | 0.6455 | 0.6305 | 2.32 |
14 | 175 | 0.20 | 1.0 | 0.085 | 60.5119 | 0.0521 | 0.8844 | 4.8297 | 0.0520 | 0.6143 | 0.7866 | 0.9740 | 0.7650 | 60.2667 | 15.5323 | 219.3455 | 0.7506 | 0.0521 | 0.2046 | 0.5958 | 0.5857 | 1.70 |
15 | 175 | 0.25 | 1.0 | 0.085 | 61.2179 | 0.0144 | 0.9681 | 8.5993 | 0.0139 | 0.7199 | 0.5859 | 0.9932 | 0.8393 | 60.9571 | 15.6204 | 227.2433 | 0.5753 | 0.0144 | 0.0732 | 0.7572 | 0.7381 | 2.52 |
16 | 200 | 0.15 | 1.0 | 0.100 | 59.0152 | 0.1258 | 0.7896 | 6.0400 | 0.1235 | 0.4693 | 1.1000 | 0.9386 | 0.6488 | 58.8211 | 15.3335 | 206.2643 | 1.0089 | 0.1258 | 0.3780 | 0.3910 | 0.3809 | 2.58 |
17 | 200 | 0.20 | 1.0 | 0.090 | 61.3525 | 0.0387 | 0.8980 | 4.3292 | 0.0372 | 0.7060 | 0.6398 | 0.9817 | 0.8313 | 61.0935 | 15.6438 | 226.7144 | 0.6107 | 0.0387 | 0.1600 | 0.6224 | 0.6186 | 0.61 |
18 | 200 | 0.25 | 1.0 | 0.115 | 60.1439 | 0.0472 | 0.9166 | 8.9125 | 0.0467 | 0.6066 | 0.8248 | 0.9767 | 0.7607 | 59.9044 | 15.4770 | 216.7641 | 0.7910 | 0.0472 | 0.1896 | 0.7172 | 0.6982 | 2.65 |
19 | 150 | 0.15 | 1.2 | 0.110 | 60.7828 | 0.1147 | 0.6783 | 1.7692 | 0.1139 | 0.5738 | 0.8667 | 0.9432 | 0.7396 | 60.6078 | 15.5772 | 219.3943 | 0.7854 | 0.1147 | 0.3563 | 0.5109 | 0.5235 | 2.47 |
20 | 150 | 0.20 | 1.2 | 0.110 | 60.7310 | 0.0251 | 0.9608 | 14.0105 | 0.0221 | 0.7090 | 0.6554 | 0.9894 | 0.8355 | 60.4746 | 15.5466 | 223.5878 | 0.6357 | 0.0251 | 0.1058 | 0.6822 | 0.6973 | 2.21 |
21 | 150 | 0.25 | 1.2 | 0.110 | 61.6709 | 0.0744 | 0.7551 | 2.7028 | 0.0728 | 0.6920 | 0.6839 | 0.9639 | 0.8246 | 61.4619 | 15.6916 | 227.3734 | 0.6303 | 0.0744 | 0.2631 | 0.7491 | 0.7281 | 2.80 |
22 | 175 | 0.15 | 1.2 | 0.115 | 59.4615 | 0.1374 | 0.6814 | 1.2973 | 0.1371 | 0.4652 | 1.0132 | 0.9315 | 0.6372 | 59.2769 | 15.4032 | 210.5579 | 0.9176 | 0.1374 | 0.4003 | 0.4307 | 0.4509 | 4.69 |
23 | 175 | 0.20 | 1.2 | 0.150 | 59.6530 | 0.1500 | 0.6700 | 2.1184 | 0.1475 | 0.4798 | 1.0435 | 0.9266 | 0.6585 | 59.4699 | 15.4273 | 210.7338 | 0.9368 | 0.1500 | 0.4233 | 1.1371 | 1.0996 | 3.30 |
24 | 175 | 0.25 | 1.2 | 0.110 | 60.4652 | 0.0283 | 0.9615 | 18.7142 | 0.0259 | 0.6952 | 0.7019 | 0.9874 | 0.8274 | 60.2151 | 15.5063 | 221.2560 | 0.6802 | 0.0283 | 0.1207 | 0.9007 | 0.8677 | 3.66 |
25 | 200 | 0.15 | 1.2 | 0.080 | 62.7618 | 0.0273 | 0.8235 | 0.8415 | 0.0232 | 0.8304 | 0.3767 | 0.9890 | 0.9085 | 62.5077 | 15.8365 | 239.9516 | 0.3552 | 0.0273 | 0.1095 | 0.5133 | 0.4962 | 3.33 |
26 | 200 | 0.20 | 1.2 | 0.115 | 60.6591 | 0.0206 | 0.9691 | 18.0500 | 0.0204 | 0.6988 | 0.6747 | 0.9898 | 0.8287 | 60.4002 | 15.5353 | 222.5755 | 0.6604 | 0.0206 | 0.0999 | 1.3305 | 1.2985 | 2.41 |
27 | 200 | 0.25 | 1.2 | 0.115 | 61.2520 | 0.0146 | 0.9653 | 5.9800 | 0.0143 | 0.7191 | 0.5781 | 0.9929 | 0.8384 | 60.9991 | 15.6269 | 227.6032 | 0.5677 | 0.0146 | 0.0752 | 1.3852 | 1.3342 | 3.68 |